Production
From first sketch to finished hardware, every product we make goes through the same disciplined process. Here's how a Coastal product comes to life.
1. Research & Development
Every product starts with a requirement, whether that's one of our own range ideas or a specification brought to us by a trade customer. Our design and engineering team works through the detail: dimensions, materials, mechanism, finish, right down to how it will perform in daily use.
2. Prototyping
Once a design is signed off, we move to 3D-printed and manufacturing prototypes. This is where we test fit, function and feel before committing to full production, catching any issues early rather than after the event.
3. Manufacture at Scale
With the prototype approved, the product moves into full-scale manufacture, built to the specification our engineering team has signed off.
4. Delivery to Head Office
Finished components are delivered to our head office at Bojea, St Austell, Cornwall, ready for the next stage.
5. Quality Check
Every batch is quality-checked by hand at Bojea before it goes any further. This is one of the ways we stand behind our Performance for Life guarantee.
6. Assembly & Finishing
Our team assembles and finishes each product at Bojea, including any custom coatings or RAL colour matching where that's been specified.
7. Delivery to You
From Bojea, finished stock moves to our warehouse at Wheal Northey, five minutes away, ready for dispatch, or direct to you as an order is placed.